A wide-range air-to-fuel (A/F) ratio sensor has been constructed with
a planar structure using a single yttria-stabilized-zirconia (YSZ) ele
ctrolyte layer shared by electrochemical oxygen storage, pumping, and
reference cells. The plasma-spray method is used to deposit porous YSZ
electrolyte on sputtered Pt electrodes. The sensor is tested in a con
trolled test gas containing oxygen, carbon monoxide, and nitrogen and
in propane burner exhaust gas. The limiting current of the sensor can
be used to determine the A/F ratio in both lean and rich mixtures. The
characteristic current versus voltage behavior of the wide-range A/F
ratio sensor is elucidated by an analytical model describing the senso
r operation. The sensor can also be used to measure the concentrations
of H2O vapor and CO2, because the decomposition of these gases produc
es a second gas-diffusion-limited region. Because NO decomposes at a s
imilar voltage to oxygen, it is necessary to measure the oxygen concen
tration independently to operate as a NO sensor.