Control engineers have used dynamic simulations for decades to study p
rocess control concepts, investigate loop interactions and design cont
rol strategies. This activity has typically been the domain of the exp
ert engineer. A typical model of a single distillation column could ta
ke six months to build and test. Improved simulation technology couple
d with improved computer hardware and software techniques has begun to
change the level of expertise needed to build models and run simulati
ons. With this new technology we can build the entire refining system
for a chemical plant in two weeks. In this paper, I will discuss the n
eed and uses for dynamic simulation, outline the current trends in the
industry and provide case studies that have resulted in $MM of improv
ements in plant operability. I will discuss some of the main issues co
ncerning dynamic modeling, which include basic data needs and model co
mplexity.