The influence of hydrodynamics on the degree of CaCO3 scale suppressio
n by anti-scalants was studied by comparing scale formation in the pre
sence of inhibitors in two different flow configurations. One system c
onsisted of a supersaturated solution flowing as a freely falling film
outside a vertical stainless steel tube. In the other system, the sup
ersaturated solution was in full flow through a stainless steel pipe.
Tests characterizing scale formation and scale inhibition were perform
ed with the two systems operated under comparable conditions with resp
ect to water chemistry, wall shear stress and temperature. The experim
ental data showed that suppression of scale deposition by an anti-seal
ant in the falling film system was considerably more effective than th
at achieved in the pipe flow system. This rather unexpected effect is
rationalized by analysis of the fundamental difference in the mechanis
ms of scale formation and scale inhibition in the two systems. Results
of this study highlight the possibility that system hydrodynamics cou
ld be a parameter of no lesser importance than chemical factors in sca
le suppression by additive treatment.