The competition between hydrolysis and oxidation of TiCl4 during vapor
-phase synthesis of titania powders was experimentally investigated. T
he effects of reactor temperature, reactant mixing and H2O/TiCl4 ratio
were studied in a hot wall aerosol flow reactor. The presence of wate
r vapor resulted in rounded particles instead of the faceted ones obse
rved in the absence of water; this effect was most pronounced at lower
reactor temperatures. Mixing the water and TiCl4 vapor streams at low
temperature resulted in anatase titania. Larger aggregates with small
er primary particles were observed for powders synthesized in the pres
ence of water vapor. The mixing temperature of the water and TiCl4 vap
ors, as well as the H2O/TiCl4 ratios, did not affect the aggregate siz
e or specific surface area. Analysis of micrographs of titania aggrega
tes made in the presence of water revealed that the fractal dimension
increased with process temperature.