Aqueous feeds of 413 and 495 g/L glucose were fermented to ethanol at
90-95% conversion in a continuous flow extractive fermentation system
with cell recycle. Compared to the continuous conventional fermentatio
n of a 195 g/L glucose medium, the volumetric productivity was more th
an doubled in extractive mode, with no deleterious effects on cell via
bility, specific glucose consumption rate or ethanol yield. The use of
an effective, biocompatible and stable in situ extractant with flash
vaporization can also produce a concentrated ethanol vapour stream, re
ducing distillation costs of the product.