Phthalonitrile polymers, under development at the Naval Research Labor
atory, offer promise as high temperature, high performance composite m
atrix materials. A fully cured resin shows outstanding thermal stabili
ty with no evidence of a glass transition temperature or T-g up to 450
degrees C, good mechanical properties, and fs easily processed into v
oid-free components. Phthalonitrile/glass fabric composite panels have
been successfully fabricated by conventional consolidation of prepreg
ged glass and by a more recently developed simplified process, resin i
nfusion molding. Both processes can be used to produce panels with com
parable mechanical properties. More important, flammability performanc
e of these composites, evaluated In terms of specific optical density,
combustion gases, heat release, and ignitability, excels over other s
tate-of-the-art polymer/glass composites. This finding is significant
given that overcoming flammability obstacles has been the main limitin
g factor for use of composites in marine applications.