Suspension plasma spraying (SPS) is a single-step process for the prep
aration of thick coatings or for the production of powder using radio-
frequency inductively coupled thermal plasma technology. SPS is based
on a liquid suspension of very fine (<10 mu m) or even ultrafine (<100
nm) powders axially fed into the radio-frequency plasma flame through
an atomization probe. This article reports the results of the prepara
tion by SPS of thick coatings and spherical powders of bioceramics, na
mely, hydroxyapatite. Characterization of the hydroxyapatite. coatings
and atomized powders are reported. Process variables are studied as a
function of phase structure and crystallinity of the obtained hydroxy
apatite material.