The drying behavior of a series of monodisperse acrylate-based emulsio
n polymers was studied with respect to two existing drying models. The
latexes were all film forming poly(methyl methacrylate-co-butyl acryl
ate)-based materials, having different polymer morphologies. Crosslink
s were introduced via the addition of ethylene glycol dimethacrylate c
omonomer to the emulsion synthesis, while the molecular weight was red
uced by addition of CBr4 chain transfer agent. Weight loss experiments
showed no discernible differences in the drying behavior of the vario
us latexes, but environmental scanning electron microscopy (ESEM) indi
cated marked differences. It was found that a percolation model develo
ped by Croll describes the drying process well. However, certain exper
imental observations were not consistent with theory. ESEM revealed th
at the most 'fusible' of the latexes formed a skin during drying, prio
r to the complete evaporation of the water. It was postulated that the
skin remained sufficiently porous to allow unhindered water flux.