In attempts to improve the properties of post-consumer commingled plas
tics waste a variety of additives that could potentially act as compat
ibilizers/impact modifiers were evaluated. The feedstock was represent
ative of a model curbside collection program and contained a variety o
f polymers, mostly polyethylenes with PET, PP, PVC, etc., in smaller a
mounts. The ground mixed plastics were first compounded and melt filte
red in a counter-rotating nonintermeshing twin-screw extruder and then
combined with different amounts of additives in a corotating intermes
hing twin-screw extruder. Additives included unmodified and maleated p
olyolefin elastomers and styrene/olefin block copolymers. Blends were
analyzed for thermal and mechanical properties, and processability. Th
e most effective modifier in terms of impact strength improvement was
a styrenic block copolymer with very similar rheological characteristi
cs to the commingled plastics matrix. The experimental observations we
re interpreted by considering the complex morphological features of th
e injection molded multicomponent, multiphase systems. (C) 1994 John W
iley & Sons, Inc.