Printed wiring board manufacturers are faced with their stiffest battl
e for survival yet: Global competition, environmental regulations, dec
lining profit margins, stricter quality standards, etc. It is evident
that survival will depend on the highest quality and yields, while kee
ping costs under control. One way to enhance quality is to have a thor
ough understanding of all aspects of the manufacturing press: Chemical
and mechanical. The purpose of this article is to focus on plated thr
ough-hole (PTH) processing (desmear and electroless copper). Rather th
an look at desmear and electroless as two separate processes, however,
we will treat them as one continuous process. This can be termed, bet
ter, ''the integrated approach.'' The goal of this integrated approach
is the enhancement of quality and yields through the production of a
continuous, void-free, fine-grained copper deposit that is tightly adh
erent to all surfaces. This paper is about the development of the inte
grated approach to PTH processing.