A simple and inexpensive fiber separator/blender was developed to gene
rate useful secondary fibers from hydropulped waste paper. Processing
wet hydropulped fiber resulted in a furnish with no change in average
fiber length in three out of four types of recycled fibers tested. In
all cases, the Canadian Standard freeness increased after processing c
ompared to hydropulped-only fibers. Micrographs of the fibers obtained
using an environmental scanning electron microscope indicate increase
d fiber flexibility and curl. Following fiber separation, the unit als
o doubles as a blender, permitting easy blending of fibers, liquid res
ins, and particulate matter such as thermoplastics, later used to manu
facture composite panels.