Variable-speed drives (VSD) are often proposed as an energy-efficient
alternative to throttling or recycling fluid from pump discharge to su
ction as a means of controlling the flowrate. The effectiveness of VSD
in control is critically dependent on the interaction of the pump cha
racteristic curve (H/Q curve) and the process characteristic curve, ju
st as the controllability of a control valve is. This paper demonstrat
es a simple means of calculating the useful flow turndown of any VSD/c
entrifugal pump system, which is frequently much poorer than might be
expected and demonstrates the variation in process gain over the usefu
l speed range. It covers both the simplest process characteristics and
some of the more complex.