Plasma-sprayed boron carbide coatings have been manufactured by differ
ent suppliers onto substrates of type 316L stainless steel. The coatin
g thickness ranges from 0.3 to 2.0 mm. The larger thicknesses could on
ly be achieved by application of an adaptive or gradient bond-layer be
tween substrate and the boron carbide top coating. Measurements of the
thermal diffusivity of coating materials are reported. Several high h
eat flux facilities have been used to study the thermal shock and eros
ion behaviour of the coated samples. A supporting numerical analysis o
f the thermal behaviour of the coating under normal and off-normal hea
t loads is presented, focussing on the differences between electron be
am and laser beam tests due to volumetric energy deposition. Some aspe
cts of the applicability of plasma sprayed B4C coatings for first-wall
protection in a next step device are discussed.