The purpose of this study was to determine the effect of material and
design on the force and stress required to permanently deform metal br
ackets. Fourteen types of metal brackets were categorized according to
raw material composition, slot torque degree, and wing type. Five typ
es of raw materials, three types of slot torque degree, and four types
of wing design were tested using an archwire torque test developed by
Flores. An analysis of variance (ANOVA) and t-test showed that all th
ree categories had a significant effect on the force and stress needed
to permanently deform metal brackets. Of the three, raw material had
the greatest effect on the amount of force. Results showed that 17-4PH
and 303S had higher yield strengths and regular twin brackets had hig
her resistance to deformation. Also, as slot torque degree increased,
brackets deformed with less force. Result confirmed that brackets requ
iring the greatest stress to permanently deform were made of steel wit
h the greatest hardness.