Coke forming tendencies of hydrocracked Athabasca residuum were studie
d. The per cent toluene insolubles formed was taken as an indicator of
the coke forming tendency. A coking unit and a tubing reactor were us
ed for experiments under atmospheric pressure and at high pressures, r
espectively. The types of toluene insolubles formed were analysed usin
g optical microscopy. The paper discusses the results and correlates t
he amount and type of toluene insolubles formed with the reaction cond
itions. At the lowest and highest severity conditions studied, the tol
uene insolubles formed were predominantly isotropic and anisotropic, r
espectively. Reaction temperature and time were found to be dominant f
actors in producing toluene insolubles; of all the variables studied,
the reaction temperature was the most important. The optical texture o
f toluene insolubles produced in the laboratory was compared to that f
rom Syncrude's commercial plant. Anisotropic particles are proposed to
be formed by homogeneous nucleation and from the conversion of isotro
pic to anisotropic particles.