The membrane biological reactor (MBR) system consists of a suspended-g
rowth biological reactor combined with a membrane ultrafiltration unit
process. It is particularly attractive in situations where long solid
s retention times are required, and physical retention and subsequent
hydrolysis are critical to achieving biological degradation of polluta
nts. In order to develop full scale process design information, a larg
e pilot system was operated for eleven months. The pilot project invol
ved assessing performance and developing design information for the sy
stem in the treatment of wastewater from two General Motors (GM) facil
ities. The pilot system results provided a basis for design of a full
scale, demonstration MBR system for treatment of industrial wastewater
. Case history information is presented in this paper on the design of
the MBR system and subsequent operation and performance. Despite cert
ain design issues, the system has met or exceeded performance expectat
ions.