On the basis of the rigid viscoplastic FEM theories, a surface defect
prediction method for plastic forming process by FEM numerical simulat
ion has been deeply studied in this paper. Some technical treatments a
nd algorithms of defect prediction are proposed. Using this method, th
e processes of defect initiation and development during CONFORM proces
s are predicted successfully, and some critical technological paramete
rs are obtained. Therefore, it is also an extension for application fi
elds of rigid viscoplastic FEM to predict technology defect.