The results of a numerical simulation of a non-Newtonian flow of a she
ar thinning fluid inside a hydrocyclone are presented. The fluids used
were carboxy-methylcellulose polymer solutions whose rheological prop
erties were described using a power law shear-rate dependence. This sy
stem is a model analogue for drilling fluids. An axisymmetrical, lamin
ar swirl flow was analysed by solving a set of conservation equations
in which the air core radius was explicitly included, employing a surf
ace-tension force balance equation. The results predicted a distinct d
ifference in velocity distribution within the hydrocyclone between a s
hear-thinning fluid compared to a simple Newtonian fluid. The predicte
d non-Newtonian fluid velocity agreed well with independent flow and v
elocity measurements obtained from Laser Doppler Anemometry. The thick
ness of the vortex finder is shown to have a significant effect on the
flow pattern in the hydrocyclone, and this is likely to affect the cl
assification efficiency. This result has important implications for th
e design and selection of hydrocyclones for handling non-Newtonian mix
tures.