Electroslag remelting (ESR) has been used to process an ordered Fe-28
at.-%Al intermetallic alloy. A commercial calcium fluoride based slag
was used in the process. Oxygen, sulphur, and non-metallic inclusion l
evels were significantly reduced during ESR. The ingots exhibited a de
fect and segregation free structure with good surface finish. The mech
anical properties of the ESR material, in the as cast condition, compa
red well with those reported for high purity wrought alloy of similar
composition. The improved structure resulted in isotropic properties i
n the ESR processed material.