Material property models for poly(etheretherketone) (PEEK) have been c
ombined with a residual stress model to provide a means for investigat
ing the effect of crystallization process on the residual stress devel
opment in semicrystalline materials. The analysis shows that crystalli
zation causes an increase in the residual stress levels. This increase
is affected through an increase in the resin modulus values and throu
gh the resin modulus build-up at higher temperatures. The shrinkage du
e to crystallization was found to have no effect on the residual stres
s development in neat PEEK.