Cadmium plating has been used as a corrosion-resistant coating for man
y years, providing good corrosion resistance with excellent self-lubri
cating properties. Because of concern regarding cadmium's toxicity, al
ternative coatings are pursued. Zinc alloy processes are suitable cand
idates as substitutes for cadmium for corrosion resistance. Even pure
zinc is a suitable substitute, but ifs effectiveness is short-lived Th
is article, which is an edited version of a paper that was presented a
t the 15th AESF/EPA Pollution prevention and Control Conference (Janua
ry 24-27, 1994), documents the testing and investigation undertaken to
compare acid and alkaline Zn-Ni processes.