A number of snack products are produced by extrusion forming and then
baking. However, there is little information in the scientific literat
ure on the process. We found that dough mixing time, die shape, and po
st-extrusion processing steps influenced the structure and the texture
of the final product. The extent of product puffing during baking cou
ld be controlled by reducing dough moisture content and the introducti
on of a steaming step immediately after extrusion. Scanning electron m
icroscopy analyses of the baked products showed that those produced fr
om overmixed doughs possessed more highly aligned microstructure than
did those produced from doughs mixed for short times.