It is wellknown that 6.5% Si steel has excellent soft magnetic propert
ies, but high Si steel more than 4% Si are so brittle that it is impos
sible to manufacture thin gauge steel sheets using the conventional ro
lling process. Using the siliconizing method, we have succeeded in dev
eloping the world's first non-oriented 6.5% Si steel sheets for commer
cial production in coil form, with a thickness range 0.1-0.5 mm. The 6
.5% Si steel sheets have no void and exhibit excellent soft magnetic p
roperties, a high frequency core loss W10/400 of 9.9 W/kg for a thickn
ess of 0.3mm. In addition, the product has good workability.