The porosity (i.e., pore volume, pore size, and surface area) of ceram
ic materials prepared by sol-gel processing depends on the size and st
ructure of primary particles or polymers formed by condensation reacti
ons, the organization of these structures, often by aggregation, to fo
rm a gel, and the collapse of the gel by drying. This paper reviews th
ese ideas in the context of the formation of thin films suitable for i
norganic membranes and introduces a number of specific strategies desi
gned to control pore sizes in the range appropriate for gas separation
: (1) aggregation of fractals; (2) management of capillary pressure, (
3) control of condensation rate, and (4) the use of organic or micropo
rous templates in composite thin film structures. These strategies are
contrasted with the more traditional particle packing approach to pre
paring controlled porosity materials.