Joints between dissimilar materials can cause stress singularities. Su
ch joints are exemplified by the case of two bonded wedges. The stress
singularity can be avoided by reshaping the wedges. An analytical the
ory for the critical wedge angles of the bonded wedges is developed. T
he shape is optimized by the geometric strain method, an optimality cr
iterion method. Numerical examples are presented for different materia
ls with/without special conditions on the wedge angles. Optimum wedge
shapes are obtained and optimum corner angles are compared with analyt
ical wedge-angle solutions from contact mechanics. Both analytical and
numerical approaches are useful tools for reshaping the bonded wedges
to avoid a stress singularity.