The present article reviews the current status of research and develop
ment on the structure and properties of nanocrystalline materials. Nan
ocrystalline materials are polycrystalline materials with grain sizes
of up to about 100 nm. Because of the extremely small dimensions, a la
rge fraction of the atoms in these materials is located at the grain b
oundaries, and this confers special attributes. Nanocrystalline materi
als can be prepared by inert gas-condensation, mechanical alloying, pl
asma deposition, spray conversion processing, and many other methods.
These have been briefly reviewed. A clear picture of the structure of
nanocrystalline materials is emerging only now. Whereas the earlier st
udies reasoned out that the structure of grain boundaries in nanocryst
alline materials was quite different from that in coarse-grained mater
ials, recent studies using spectroscopy, high-resolution electron micr
oscopy, and computer simulation techniques showed unambiguously that t
he structure of the grain boundaries is the same in both nanocrystalli
ne and coarse-grained materials. A critical analysis of this aspect an
d grain growth is presented. The properties of nanocrystalline materia
ls are very often superior to those of conventional polycrystalline co
arse-grained materials. Nanocrystalline materials exhibit increased st
rength/hardness, enhanced diffusivity, improved ductility/toughness, r
educed density, reduced elastic modulus, higher, electrical resistivit
y, increased specific heat, higher thermal expansion coefficient, lowe
r thermal conductivity, and superior soft magnetic properties in compa
rison to conventional coarse-grained materials. Recent results on thes
e properties, with special emphasis on mechanical properties, have bee
n discussed. New concepts of nanocomposites and nanoglasses are also b
eing investigated with special emphasis on ceramic composites to incre
ase their strength and toughness. Even though no components made of na
nocrystalline materials are in use in any application now, there appea
rs to be a great potential for applications in the near future. The ex
tensive investigations in recent years on structure-property correlati
ons in nanocrystalline materials have begun to unravel the complexitie
s of these materials, and paved the way for successful exploitation of
the alloy design principles to synthesize better materials than hithe
rto available.