In approaching the design of an electrorheology-based, semi-active sus
pension, the electrorheological component (ER damper) can be built as
either a flow-mode, shear-mode, or mixed-mode type of damper. The sour
ce of damping force in the flow-mode is exclusively from flow-induced
pressure drop across a valve, while that in the shear-mode is purely f
rom the shear stress on a sliding surface. The dynamics of the fluid f
low are included in the derivation of the zero-field damping forces. T
he control effectiveness is found to be strongly related to the dynami
c constant (which is proportional to the square root of the vibration
frequency) and, for shear- and flow-mode dampers, the ratio of the pis
ton area to the cross-section of the ER control gap. To achieve the sa
me performance, a flow-mode ER damper is not as compact and efficient
as a shear-mode ER damper. With the same ER damping force, a mixed-mod
e damper is more compact than a shear-mode damper. However, the mixed-
mode damper does not have as a low zero-field damping force as the she
ar-mode damper. The analysis is based on the assumption that the ER fl
uid is Bingham plastic.