Two experimental pilot plant units were run. The first unit was an upg
raded activated sludge system with powdered clay addition (PC). The se
cond one was a conventional activated sludge plant, run as a control u
nit (CU). The main objective of this study was to confirm the enhanced
performances of upgraded PC unit, particularly as far as sludge settl
ing characteristics and increased nitrification capacity are concerned
. The experimental results showed that the application of this techniq
ue for overloaded plants upgrading resulted in a decrease of applied s
ludge loading, an increase of solids flow loading, a very low value of
SVI and an enhanced nitrification capacity. Moreover, plant volume co
uld be reduced by 30% compared to a conventional activated sludge proc
ess. The presence of powdered clay improves also physical characterist
ics of the excess sludge, namely its thickening capacity and dry solid
s content.