Fermentation is a water-intensive process requiring treatment of large
amounts of effluent broth. It is desirable to increase the ratio of p
roduct produced to the volume of effluent by minimizing the discharge
of effluent from the fermentation process. A study of recycling spent
fermentation broth for the subsequent fermentation was carried out wit
h Apiotrichum curvatum, an oleaginous yeast, as the working culture. S
pent broth from a defined medium was recycled to replace as much as 75
% of the water and salts for subsequent batches and this was repeated
for seven sequential batches without affecting cell mass and lipid pro
duction. A 64% volume reduction of wastewater was achieved in this man
ner. However, when using whey permeate as the medium, lipid production
dropped after three consecutive recycle operations at 50% recycle, an
d after two consecutive recycle operations at 75% and 100% recycle. Ac
cumulation of ions in the broth appeared to be responsible for the inh
ibition. An ion exchange step was able to eliminate the ion buildup an
d restore fermentation performance. (C) 1994 John Wiley and Sons, Inc.