As a remedy to the practical problem of defects in fuel alignment pins
made of Inconel X750, an inspection technique has been developed whic
h fully meets the requirements of detecting defects. The newly used fu
el alignment pins made of austenite are easy to test and therefore sat
isfy the necessity of further inspections. For the fuel alignment pins
of the upper core structure a safe and fast inspection technique was
made available. The inspection sensitivity is high and it is possible
to give quantitative directions concerning defect orientation and dept
h. After the required inspections had been concluded in 1989, a total
of 18 inspections were carried out in various national and internation
al nuclear power plants in the following years. During this time more
than 6000 fuel alignment pines were examined. For the fuel alignment p
ins the inspection technique provided could increase the understanding
of the defect process. This technique contributed to the development
of an adaptive and economical repair strategy.