A thick-film SnO2-based hydrogen gas sensor has been developed. The fa
bricated device is found to be very sensitive for hydrogen gas and is
capable of detecting hydrogen in the order of a few ppm (less than or
equal to 100) concentration. The effects of temperature and the amount
of catalytic palladium doping in SnO2 towards the hydrogen sensitivit
y of the sensor have been studied. The peak sensitivity of the sensor
towards hydrogen is found to be at an operating temperature of 350 deg
rees C and the optimum catalytic content in the SnO2 layer is 0.25 wt.
% palladium. A possible reaction scheme for the interaction of hydroge
n with the SnO2 surface in air is also proposed.