Conventional steel roof erection for an industrial building is a hazar
dous operation. It is also labor-intensive and weather-dependent. With
U.S. construction trades facing a skilled-labor shortage, and with co
nstructors pressured to shorten construction schedules, a more efficie
nt roof-erection process is needed. To address this need, a design-bui
ld contractor developed the Modified Roof Erection System (MRES). The
MRES involves erecting roof modules at a level near the ground, then h
oisting them into place. Potential benefits of this process include: (
1) Increased safety; (2) higher productivity; (3) less impact from ski
lled labor shortages; (4) shortened construction schedule; (5) better
quality; and (6) reduced cost. Prior to implementing the MRES, the fol
lowing questions had to be addressed: (1) Do we know how to perform su
ch an operation?; (2) will this technology be acceptable to our custom
ers?; (3) will our subcontractors embrace this type work?; and (4) are
we willing to accept the risks involved? This paper discusses develop
ment of the MRES process and presents a case study of its initial tria
l.