The effect of alumina pretreatment on the performance of alumina suppo
rted nickel catalysts was demonstrated in gas phase hydrogenation of t
oluene to methylcyclohexane. The state of the alumina was changed from
pure gamma to pure theta phase through various heat treatments in air
. The catalysts were prepared from vapor phase by saturating the acces
sible binding sites on the pretreated alumina with the nickel precurso
r. The highest number of active sites for hydrogenation was observed f
or catalysts prepared on alumina having an incomplete phase transition
and a theta/gamma alumina phase ratio between 0.5 and 10. Results fro
m temperature programmed desorption (TPD) studies revealed that a maxi
mum in weakly chemisorbed hydrogen as well as in total amount of desor
bed hydrogen was found for the same catalysts. By hydrogen chemisorpti
on studies the total hydrogen uptake was found to correlate with the o
bserved hydrogenation maximum. It is suggested that both the chemical
and physical properties of the alumina influence the activity. An opti
mal metal-support interaction and structural defects on the alumina du
e to the phase transition can explain the observed maximum in the numb
er of active sites and in hydrogen uptake.