The performance of a single boundary electromagnetic separator in sepa
rating mixtures of aluminium and insulating pieces is examined systema
tically in an extensive series of experiments. Results are presented t
hat show the variation of Al recovery with particle size, beam splitte
r position and boundary Field profile. Where possible the results are
compared with theoretical predictions and show these to be of value. T
he minimum particle size that can be fully separated by this device is
found to be about 3 mm. The results indicate that this size minimum c
an be improved upon if field gradients al the boundary and tile distan
ce over which a gradient exists are increased.