Some laboratory tests of impression material accuracy mimic the clinic
al situation (simulatory) while others attempt to quantify a material'
s individual properties. This review concentrates on simulatory testin
g and aims to give a classification of the numerous tests available. M
easurements can be made of the impression itself or the resulting cast
. Cast measurements are divided into those made of individual dies and
those made of interdie relations. Contact measurement techniques have
the advantage of simplicity but are potentially inaccurate because of
die abrasion. Non-contact techniques can overcome the abrasion proble
m but the measurements, especially those made in three dimensions, may
be difficult to interpret. Nevertheless, providing that care is taken
to avoid parallax error non-contact methods are preferable as experim
ental variables are easier to control. Where measurements are made of
individual dies these should include the die width across the finishin
g line, as occlusal width measurements provide only limited informatio
n. A new concept of 'differential die distortion' (dimensional differe
nce from the master model in one plane minus the dimensional differenc
e in the perpendicular plane) provides a clinically relevant method of
interpreting dimensional changes. Where measurements are made between
dies movement of the individual dies within the master model must be
prevented. Many of the test methods can be criticized as providing cli
nically unrealistic master models/dies or impression trays. Phantom he
ad typodonts form a useful basis for the morphology of master models p
roviding that undercuts are standardized and the master model temperat
ure adequately controlled.