Electrodeposition of metals from solution is usually accompanied by th
e simultaneous discharge of hydrogen ions or water molecules. When hyd
rogen is liberated at an iron/steel surface during electrodeposition,
a portion of the hydrogen is absorbed by the metal surface and then di
ffuses into the interior. The diffused hydrogen produces some detrimen
tal effects, such as reduction in ductility and loss in mechanical str
ength, leading to hydrogen embrittlement. The present paper reports in
vestigations on hydrogen permeation measurements in zinc-manganese all
oy deposition using a modified electrode clamp for easy removal and fi
xing of the electrode. Hydrogen permeation studies indicate that the p
orosity of the deposit increases in the following order: Zn-Mn(14.3%),
Zn-Mn(2.4%), Zn-Mn(24.8%) and Zn-Mn(37.5%). This is in agreement with
the corrosion data obtained which indicates that Zn-Mn alloy deposits
with low manganese content show better performance than pure zinc dep
osits.