The mechanical properties of alumina ceramics can be improved by the a
ddition of pure or partially stabilized zirconia particles. In the pre
sent study, the wear characteristics of zirconia-toughened alumina (ZT
A) composites under a non-reactive fluid (paraffin oil) lubricated con
dition were investigated. The wear transition load (i.e. the load at w
hich a rapid increase in wear occurs) increased with increasing zircon
ia content up to 20 vol.%. The transition from mild to fracture-contro
lled wear of ZTA depends on the material properties (e.g. hardness, el
astic modules), the contact conditions (e.g. hertzian stress, coeffici
ents of friction) and the microstructure of the material. The effect o
f the microstructure on wear was demonstrated and a Hall-Petch-type re
lationship between the microfracture stresses and the grain size was f
ound. The effect of the grain size distribution on the wear transition
load was also shown.