Effects of alumino-silicate clays on fracture properties of cement-bas
ed materials are reported in this paper. Two clays, illite and kaolini
te, were used to replace 20% of Type I portland cement in different mi
xtures. Pores size distributions of hardened specimens were measured u
sing mercury intrusion porosimetry, and compressive and fracture tests
were conducted. It was found that when alumino-silicate clays are inc
orporated as substitutes for a fraction of the cement, the total poros
ity of hardened mixtures increases compared to that of hardened cement
paste with no clay addition. The increase occurred primarily in the f
raction of finer pores. However, the addition of clays decreased poros
ity for mortars. The addition of illite clay in cement-based mortars s
lightly decreased the compressive strength and the critical stress int
ensity factor (K(IC)), but increased the compressive toughness and the
critical crack tip opening displacement (CTOD(C)). The replacement of
20% cement with 12% silica fume and 8% illitic clay increased the val
ues of K(IC), CTOD(C) and the compressive strength. These results indi
cate that appropriate use of silica fume and alumino-silicate clays ma
y make cement-based materials stronger and more ductile.