Rj. Downie et al., AN ENGINEERING APPROACH TO BLADE DESIGNS FOR LOW TO MEDIUM PRESSURE RISE ROTOR-ONLY AXIAL FANS, Experimental thermal and fluid science, 6(4), 1993, pp. 376-401
Low to medium pressure rise axial fan equipment of the arbitrary vorte
x flow rotor-only type is widely used in industrial and commercial app
lications, with many of the installations and rotor designs being far
from optimum. Complex computational methods exist for analyzing flows
in, for example, high-speed axial flow compressors with multistage bla
de rows; however, the designers and manufacturers of low-speed, genera
l-purpose axial flow fan equipment have been reluctant to embrace this
technology. A simpler yet reliable design technique is presented that
allows this category of ducted axial fan rotors, in the presence of s
wirl-free inlet flow, to be designed to achieve a specified duty with
sufficient accuracy for engineering purposes. Practical blade design r
ecommendations and limits, similar to those that exist for free vortex
flow axial rotors, have been established for the arbitrary vortex flo
w rotor-only case. The technique employs a straightforward engineering
approach to arbitrary vortex flow axial fan rotor design, and the equ
ation set can be solved by using relatively simple numerical methods.
Estimates of pressure rise and shaft power characteristics for a propo
sed fan/rotor design can be computed and the design loop iterated unti
l an acceptable set of blade parameters is identified. It is also poss
ible to analyze the performance of an existing axial fan installation
as a prelude to the design of a more efficient and effective replaceme
nt rotor. Experimental data used in validating the design and analysis
techniques are also presented. These data include comprehensive Cobra
pressure probe surveys of local flow parameters downstream of three d
ifferent low boss ratio, low solidity, arbitrary vortex flow rotors (a
ll with circular arc camber line type blades) as well as fan performan
ce characteristics for one of the experimental rotors configured as a
direct-exhaust fan unit. Installation-dependent factors such as direct
-exhaust losses and tip clearance effects are also examined. The analy
tical technique is shown to provide acceptable estimates of fan/rotor
pressure rise performance and shaft power characteristics over a moder
ately wide range of blade angles and operating conditions.