The reactive ion etching of PECVD silicon nitride thin films has been
investigated using SF6 plasma. Effects of variations of process parame
ters such as pressure (50-350 mTorr), RF power (50-250 W), gas flow ra
te (3-130 sccm) and additions of O2 and He (0-50%) in SF6, on the PECV
D silicon nitride etch rate and selectivity to the AZ 1350J photoresis
t were examined. An etch rate of 1 mum/min has been obtained under the
condition of 150 mTorr, 100 W and 60 sccm. Experimental results also
indicated a maximum etch rate at approximately 30% O2 while addition o
f He showed only dilution effect. A nitride/photoresist selectivity ra
nging from 1 to 3:1 has been obtained.