A cylindrical monolithic matrix release device was made by extruding a
n albumin suspension in a poly(DL-lactide) acetone solution, to form r
ods. After coating with pure poly(DL-lactide), the rods, with 10% to 3
0% albumin loading, were cut into specific lengths (0.5-4 cm). The rel
ease properties of protein from short cylinders (0.5-1 cm, 30% loading
) into saline were found to be primarily diffusion controlled. Albumin
was released from channels which were formed by voids originally pres
ent and voids left by released albumin, all connected to the uncoated
ends of the cylinder. On the other hand, the release of albumin from l
onger devices (2-4 cm, 30% loading) was controlled by a combination of
diffusion and osmotic pressure. The effect of device manufacturing fa
ctors (i.e., poly(DL-lactide) solution concentration and polymer molec
ular weight), on the release properties was not found to be significan
t. When the loading was reduced from 30% to 10%, for the short cylinde
rs, the release mechanism changed from diffusion controlled to osmotic
pressure controlled. It was possible to adjust the release rates by c
utting the cylinders into different lengths. For devices of 0.5 to 4 c
m in length and 30% loading, the duration of release went from 200 to
800 hours, respectively.