This paper presents grinding results obtained with a Chilean porphyry
copper ore in the ultrasonic nip roll grinder of the US Comminution Ce
nter. Comparison with ball milling is performed by scaling-down indust
rial ball mill behavior to the ultrasonic grinding conditions. For sma
ll gap setting in the ultrasonic device, size distribution and specifi
c energy consumption are in the same order of magnitude for both alter
natives, but for larger openings in this ultrasonic prototype, the bal
l mill is much more efficient. Current design of the ultrasonic device
is analysed and reasons why oversize and undersize particles are not
well fractured are discussed. In spite of the current limitations, it
is concluded that there is great potential to improve its performance.