An on-line roll profile meter has been developed to measure the surfac
e contour of the work roll in a hot strip finishing mill. The system c
onsists of a sensor head with twenty ultrasonic distance meters, a sen
sor head scanner, a signal processing unit and a computer. The ultraso
nic distance meter uses a water column as sound propagation medium. Te
n distance meters measure the distribution of distance between the rol
l surface and the reference surface of the sensor head. Other ten dist
ance meters monitor the straightness of the reference surface. A tensi
oned wire is used as the reference of the straightness. Each distance
meter can measure the sound velocity directly in the water column to c
ompensate for the error due to the sound velocity variation. The off -
line and on-line measurements were carried out at the No.2 hot strip m
ill in Chiba Works of Kawasaki Steel. The results showed that the meas
uring accuracy was less than +/-10mum.