We have newly developed multi-porous sheets fabricated from chemically
polymerized polyaniline which are applicable for positive electrodes
of ion rechargeable batteries. We have also developed novel multi-poro
us sheets for negative electrodes made of carbon material which are de
rived from synthetic organic polymer. Both sheets fabricated to have a
n area of maximum 1000cm2 and thickness of 0.3-3.0mm are reinforced by
synthetic short fiber. Because of fiber-reinforcement, these sheets s
how excellent mechanical properties and easy handling in spite of thei
r high porosity. The polyaniline positive electrodes have been combine
d with the carbon negative electrodes to produce high energy density c
ells having excellent cycle life and a high working voltage. Prelimina
ry prototype CR 2016 cells made of these electrodes in welded steel ca
n have demonstrated up to 17 mWh/cell.