A new integrated catalytic gas sensor for detecting flammable gases or
flammable vapours has been fabricated on silicon with thin film depos
ition and silicon micromachining techniques. This device is realized o
n the principle of the conventional catalytic gas sensor known under t
he name of 'Pellistor'. The detection principle of this gas sensor is
based on the measurement of heat emitted by the combustion of the gas
with atmospheric oxygen on a small catalytic surface. The sensitive el
ement and the reference element are integrated together on the same ch
ip of size 2.84 X 2.46 mm2. This double structure requires a very low
electrical power of typically 100 mW at an operating temperature of 40
0-degrees-C. The excellent thermal insulation is realized by a 0.6 mum
thin silicon nitride membrane. The sensitivity of the sensor is about
13 mV/% methane in air.