Ionized cluster beam deposition uses a beam of ionized, accelerated at
om clusters to grow thin films. Earlier unsuccessful attempts at formi
ng such cluster beams by homogeneous nucleation used 1 mm X 1 mm nozzl
es at crucible pressures around 2 Torr. Recently, Gspann [Proc. German
Phys. Soc. 3, 387 (1992)] and the authors [Appl. Phys. Lett. 61, 1180
(1992)] produced significant numbers of large zinc clusters by increa
sing the crucible pressure to the 1000 Torr range and using a convergi
ng-diverging nozzle 18 mm long and 0.4 mm in diameter at the throat. T
he cluster distribution for a crucible temperature of 1180-degrees-C p
eaked around an average of 2200 atoms per cluster. This distribution w
as measured by extending the previous deflected deposition method for
average size to apply for the entire ionized fraction of the beam. Clu
ster velocity was nearly constant over the entire distribution in agre
ement with what would be expected for a homogeneous nucleation process
. Over 99% of the ionized beam was in the form of clusters.