Microscopic damage caused by fretting wear is of significant concern i
n many engineering applications. We report the design and performance
of a versatile fretting wear testing machine that uses an electromagne
tic actuator under closed-loop control to provide a constant slip ampl
itude over a wide frequency range. The machine is equipped with a mech
anism that allows for gradual sample contact and precise relocation of
the stylus. An innovative method for monitoring frictional forces dur
ing the course of a test is incorporated. The machine has been success
fully applied to materials treated by three types of plasma surface mo
dification: nitrogen ion implantation, thin film alloy deposition and
diamond-like carbon film deposition.