The stability of polymer-to-polymer joints was assessed using a thermo
dynamic method based on surface tension components, similar to that de
veloped by Kinloch et al.,1 showing that joint stability is improved i
n air by plasma treatments, while it is depressed in water. Shear stre
ngth tests showed qualitative agreements with these suggestions. Surfa
ce analysis by contact angle measurements, SSIMS and XPS allowed the c
larification of contributions which originated from phenomena unaccoun
ted for by thermodynamic analysis. Plasma treatment was shown to form
a weak boundary layer on polypropylene surfaces, possibly due to depol
ymerization. In the case of polycarbonate a water sensitive, possibly
water soluble, layer is formed, therefore inducing a remarkable decrea
se in shear strength upon immersion in water.