EDF and ACB (Gec Alsthom Group) have cooperated since 1980 in the deve
lopment of a large industrial electrolyser which is designed to supply
hydrogen under the best possible economic conditions by using offpeak
electric power. Preliminary tests on a 30 kW laboratory unit were run
to determine the feasibility of industrial cells working at 30 bar, 1
30-degrees-C and under a 1 A cm-2 current density. First industrial te
sts started in 1987 on a full-scale module of 120 cells (2.4 MW). New
tests were run in 1990 on an industrial electrolyser of 20 MW (eight m
odules). These tests showed different results from previous experience
. It was therefore decided to run laboratory investigations on them an
d simultaneously to review the overall economic balance of the design,
and possible improvements to it, by a systematic value analysis metho
d. Some of the corresponding research and results are described: Evalu
ation of new polymers for cell frame manufacture. Research on diaphrag
ms (separators). Numerical hydraulic model of the complete circuit. Th
e updated economics of the improved design are given. New industrial t
ests are in progress.