A detailed study was conducted of the microstructure and particle-matr
ix interfaces in Al/TiC(p) metal matrix composites prepared by the XD
process and subsequent extrusion. A study of the morphology of the TiC
particles showed that the surfaces are low index (111) and (200) plan
es, the former being more common. Direct contact on an atomic scale is
established between Al and TiC, allowing chemical bonds to form. Youn
g's modulus is in the range expected for a composite of Al and TiC wit
h good interfacial bonding and load transfer to the particles. No thir
d element has been detected at the interfaces, showing that they are c
lean. Both incoherent and semicoherent interfaces are seen. The interf
ace character depends on the size of the particles and their orientati
on with respect to the neighboring Al grains. ''Special'' interfaces w
ith evidence for nearly periodic dislocations were observed in both XD
Al/TiC and Al/TiB2 composites, indicating the general tendency of in
situ composites to lower their interfacial energy by forming such boun
daries.